Forums > Land Yacht Sailing Construction

Starting from the scratch - hints needed

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Created by newcomer > 9 months ago, 6 Dec 2011
newcomer
16 posts
6 Dec 2011 10:24PM
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Hi everybody,

In my country - in Slovakia - there are virtually no people doing landsailing. Land kiting (mainly snowkiting) is gaining popularity and windsurfing has been popular for years. I'm planing to build a landyacht as a DIY project and the idea is to provide some entertainment to my (preschool) kids as well. I want to build something small, manouverable, forgiving and not necessarily too fast (at least not for now :-) ). I would like you guys to give me hints for the questions below:

The frame and the seat:
I want to make Blokart like frame a frame based on the project of landyacht: www.seabreeze.com.au/forums/Land-Yacht-Sailing/Construction/Build-a-Landyacht-Lake-Lefroy-Mini-Yacht/
I want to ride in a sitting position more like on the Blokart however.
What I want to add is a possibility for the kid to steer the landyacht while riding with me. I imagine the kid sitting in front of me between my legs but this way my feet must be some 60cm apart which makes steering less comfortable. I plan to make an extension of the steering for the kid either for legs or add a tube with a steering bar accessible for both riders. The feet of the kid will be somewhere before or at the level of the mast, I like the steering bar idea better at the moment. However it seems difficult to position the bar so that it would be accessible for me and not too close to the kids face. Any suggestions?
The frame must be small, preferably it should fit into an Opel Astra Hatchback trunk but most likely it will be transported on a roof rack. We don't have large venues here, I will mostly ride on agricultural airstrips and parking lots so the maneuverability is an issue. Unfortunately, also our large lakes do not freeze sufficiently in winter .

The mast and the Sail:
Regarding the sail and mast I am limited to use sailboard equipment. I would like to ask you which option of the two here is better:







Neil Pryde 4.5m sail comes with an 55% two piece carbon mast 430cm. The old HiFly 5m sail comes with a glassfiber mast and it is much cheaper. I want to recutt to some 3.5 -4m and rig it with a new boom. Which one is more suitable? Also, I have red the thread: www.seabreeze.com.au/forums/Land-Yacht-Sailing/Sail-making/How-I-recut-sailboard-sails-to-suit-landyachts/?SearchTerms=luff,curve.
But: I don't know what fibre do I use to sew it together - there are no sailmakers around here. How do I add batting?

Wheels
There are wheels similar to Fallshaw wheels for sale here: http://www.kolieska.sk/page.php?sekcia=produkty&idProdukt=6046
These are equipped with industrial ball bearings and carry the load of 250kg. What do you think of them? A friend of mine used these but smaller for a land kiting buggy.

Well - that's it for now . I'm looking forward to your responses.

IPKSA
177 posts
7 Dec 2011 6:48AM
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Hi ,



www.hortiinnovations.nl

as you are going international on your wheel search try here too .

Alan

mrsquish
VIC, 80 posts
7 Dec 2011 10:25AM
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Hey Newcomer,

Let me first say welcome to the forum! I'm only a bit of a novice myself so don't take what I say as gospel, I'm sure the more experienced guys will comment soon.

Mast and Sail:
That HiFly sail looks like it's got way too much belly in it, even with alterations I doubt you'd get it flat enough. My first sail was of similar vintage (a bit newer I think), and I spent a lot of my time on two wheels, which if you want to have your kids on it is not a good thing. The only advantage I see is that it's easier to alter because it doesn't have microfilm.

The Neil Pryde, would be a much better option. Yeah it costs more but I think it would be much safer as the newer sailboard sails are much better at bleeding off excess power. I'd hazard a guess if you're using the sailboard mast that comes with it, and add a fair amount of downhaul you'd get it flat enough to without altering it (at least to start with, to get you going).

Thread & Sail Alterations:
As far as thread is concerned, you need a good quality polyester thread (Cotton is weak and rots). If you are sewing it with a domestic sewing machine, then your choice of thread is pretty limited as the machine will not have the power to penetrate with the commercial grade thread that the sailmakers use. If alterations are required, and you do need to do the work yourself then I'd suggest to get a few different grades of poly thread to try as the thicker the thread and the thicker the material means the harder it is to penetrate. You can always run more seams to get a stronger bond with a lighter thread, better that than your machine not penetrating at all. Also, make sure you are using "SHARPS" needles, not multipurpose or ball points.

You'll also need to get some sailmakers double sided cloth tape as well, I'm chasing some of that myself at the moment, so if I find out any more details I'll let you know.

You don't necessarily need a sailmaker though, any business with an industrial sewing machine should be able to run the seams for you. Maybe you could try tent manufacturers or repairers?

Cheers,

Adam.

Hiko
1229 posts
7 Dec 2011 9:11AM
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Regarding double sided tape I use the thin double sided tape that is sold in stationery shops the brand I use is made by sellotape and has worked ok for me
A wider seat on a landyacht could be made to seat an adult and kid
side by side perhaps ? or a bolt on side seat could work also

sn
WA, 2775 posts
7 Dec 2011 9:46AM
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As you are sailing mainly on grass airstrips, and carparks and not chasing high speed (yet) you might not need to worry about modifying your sail.
The standard sail is better for grass surfaces and lower speeds- later when you are more confident and the kids ure used to it- you can worry about recutting sails for real high speed use.

a 2 piece mast is much easier to transport than a single piece mast too!

stephen.

sn
WA, 2775 posts
7 Dec 2011 9:56AM
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I think a side seat similar to the one Chook2 made, would be easiest for the kids, and it wouldnt be too hard to keep the original foot steering for yourself- and use a small universal joint (or piece of rubber hose) connected to the top of the steering shaft, this should offset enough to give the kids thier own steering handle bars.

the advantage with this is that even if the "co-pilot" is steering, you can over ride them if need be.

grlynch
QLD, 208 posts
7 Dec 2011 1:42PM
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I found the biggest problem with my little one (4 1/2) with her on my lap was keeping her untangled from the sheet line. I am currently looking at a side car arrangement as well.

newcomer
16 posts
7 Dec 2011 8:07PM
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Hello,

thank you for your welcome and your hints. When I finish the project I well may be the first person in Slovakia riding a land yacht .

So, the conclusion so far is:
1. Use the Neil Pryde sail unaltered. Isn't it too big with 4.5m?
2. Side seat for the kid instead of "serial" arangement.

Regarding the future modifications of the sail, there are craftspeople here with industrial machines but the nearest sail repair shop is in Czech Republic. The craftspeople however will most likely do what is needed assuming I will tell them exactly what to do.

I'm looking forward to any other opinions

Nikrum
TAS, 1972 posts
7 Dec 2011 11:43PM
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Hi Newcomer,
Keep in mind that you are pretty much on your own where you live, we can only fly you by remote control[}:)]. You should also keep in mind that you need to learn to crawl before you get up and start running. I tend to agree with the Neil Pride thing, 4.5sq m isn't a big sail and due to the purpose of its design you won't travel terribly fast with it. Build your Chassis to what ever design you see fit and have some fun with it until you build your confidence then you can start cutting and shaping. When that time comes you will find enough under sail making to get you a great re-cut shape. Leave the Speed Records for awhile.
Ron

sn
WA, 2775 posts
7 Dec 2011 8:46PM
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somewhere on this forum, there is a picture of Chook2's sidecar landyacht- it is a pretty simple system to put together.
I think his sidecar is just another longer axle with a short sidecar bolted to it- and it hooks onto the chassis spine somehow.
When its not needed, he can remove it and go back to a standard landyacht.

Chook will turn no doubt turn up soon with some pics and descriptions for you!

all the best,

stephen.

newcomer
16 posts
7 Dec 2011 11:22PM
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Nikrum said...

Leave the Speed Records for awhile.
Ron


Sure thing :-).
Also, there are not many venues around where I live to try. There are some asphalted agricultural airfields but these are invariably oriented along the prevailing wind direction (NNE 50% of time).

newcomer
16 posts
7 Dec 2011 11:32PM
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One more thing: about the boom.

What problems should I expect when I make a new boom running below the sail? I mean, the sailboard sail is stretched between the ends of the sailboard boom and one controls the inclination. With the new boom and downhaul the sail will be tensioned differently. I can not put the boom in a sail pocket running along the direction of the original sailboard boom because it would flatten the belly of the sail - do I get it right?

desertyank
1262 posts
8 Dec 2011 12:04AM
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Hi there, and welcome to the forum If you can get a cheap 'wishbone' or windsurfer boom, You also have the option of using the entire windsurfer setup. The picture here is my old setup, and the sail is a 4.5m also. The rig works very well, but not as well as the boom below the sail setup.

The yacht itself is a LLM, per the plans only with an ali seat.

I also agree that having a sidepod type seat for the passenger is a good idea.

Yhe main thing is to have fun, and be safe!!


Nikrum
TAS, 1972 posts
8 Dec 2011 9:54AM
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Hey! D'yank, Black?????? Desert???? Lots of SUN Damn! Is that a wise color.. I admit it looks good but Burned BUTT territory??
Ron

Nikrum
TAS, 1972 posts
8 Dec 2011 10:02AM
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newcomer said...

One more thing: about the boom.

What problems should I expect when I make a new boom running below the sail? I mean, the sailboard sail is stretched between the ends of the sailboard boom and one controls the inclination. With the new boom and downhaul the sail will be tensioned differently. I can not put the boom in a sail pocket running along the direction of the original sailboard boom because it would flatten the belly of the sail - do I get it right?


You are right but that is the object of re-cutting a sail, to flatten out the belly and put a fair amount of tension on it.. Land Yachts have way lower rolling resistance than a Sail Board or Yacht there fore requiring less motive power but what is lost in low end Power is added too when it comes to top speed. This is why you will see Tall Narrow Sails about, they are looking for FAST Go Fast[}:)]. Stick with the uncut until you get the Hang Of It and give the kids a thrill BUT they do not need to be hurt..
Ron

oldMXer
130 posts
8 Dec 2011 9:48AM
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Here is some video in a parking lot with an uncut windsurfer sail (4 m) and windsurfer boom setup and 430 two piece mast to give you a taste, pretty close to the gear you're looking at.


newcomer
16 posts
8 Dec 2011 9:37PM
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oldMXer said...

Here is some video in a parking lot with an uncut windsurfer sail (4 m) and windsurfer boom setup and 430 two piece mast to give you a taste, pretty close to the gear you're looking at.


I like it - would you please upload a picture of the whole yacht for inspiration?

newcomer
16 posts
8 Dec 2011 9:43PM
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desertyank said...

Hi there, and welcome to the forum If you can get a cheap 'wishbone' or windsurfer boom,


Thank you for your welcome :-). The problem is that I did not find a cheap second hand windsurfer booms on the Slovak web - the price is around 100.-Euro. I may try ebay though.


The yacht itself is a LLM, per the plans only with an ali seat.


To me it's a good looking land yacht.


Yhe main thing is to have fun, and be safe!!


Sure, safety first, no doubts about that, especially when kids are involved.



oldMXer
130 posts
8 Dec 2011 11:29PM
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Take a look here for some pics. www.seabreeze.com.au/forums/Land-Yacht-Sailing/Construction/fast-on-grass/ Good luck

newcomer
16 posts
9 Dec 2011 8:59PM
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I like the grass yacht very much . Motivates me.

newcomer
16 posts
10 Dec 2011 3:33AM
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Hello,

a stupid question - how does the inside of the mast step look like? I mean, the mast rotates in the step, how is it protected from wear?. I assume there is no bearing inside step. I've seen the thread www.seabreeze.com.au/forums/Land-Yacht-Sailing/Construction/mast-and-mast-step/?SearchTerms=mast,step about protecting the wall of the mast. What about the bottom of the mast? Do you put some cap on it?

Hiko
1229 posts
10 Dec 2011 4:57AM
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Normally You will have some kind of stiffener for a metre or two inside the bottom of the mast either timber or another piece of mast section or metal tube that fits and the mast itself can be protected in the mast step by a split piece of plastic tube or tape or maybe a piece of bicycle tube
If the top of the mast step is rolled into a smooth bell mouth it will be OK

grlynch
QLD, 208 posts
10 Dec 2011 9:54AM
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Otherwise.......



Test pilot 1
WA, 1430 posts
10 Dec 2011 4:22PM
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newcomer said...

Hello,

a stupid question - how does the inside of the mast step look like? I mean, the mast rotates in the step, how is it protected from wear?. I assume there is no bearing inside step. I've seen the thread www.seabreeze.com.au/forums/Land-Yacht-Sailing/Construction/mast-and-mast-step/?SearchTerms=mast,step about protecting the wall of the mast. What about the bottom of the mast? Do you put some cap on it?


The mast does not usually rotate. It is the sail that rotates on the mast especially if you use a crane in the top of the mast.

Hiko
1229 posts
10 Dec 2011 4:47PM
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Test pilot1 said...

The mast does not usually rotate. It is the sail that rotates on the mast especially if you use a crane in the top of the mast.



As he said Sorry forgot to mention that

oldMXer
130 posts
10 Dec 2011 10:01PM
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Protecting the bottom of the mast is very important if you run a windsurfer setup. Downhaul is set before the vehicle is ever in motion and to get an efficient sail shape quite a bit of it is applied. I use a wood stiffener 30" long or so and get it to fit as precisely as possible over the entire length then resin in place with 1" protruding. If not precise and solid the stiffener will work up into the mast and eventually start crushing the bottom of the mast, especially if running on rough ground. I use silicone spray on the mast to help sail rotation but the mast does rotate some I feel, never think to watch this when sailing though...

Test pilot 1
WA, 1430 posts
11 Dec 2011 10:12AM
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I have a small(6" long) wooden plug siliconed in the bottom of my 30% carbon 2 piece mast, with pvc tape wrapped around the base where it fits snugly into the mast step. The wood stops the bottom of the mast crushing and the tape stops the mast from being scratche and scored by the end of the mast step, which has been belled(rounded) with a ball pein hammer to give a radius for the mast to bend against and no the mast does not rotate.
I use silicon spray some times on the mast to help the sail rotate.
I have been using this mast for over 4 years with no damage even after slamming the mast on the salt numerous times when tipping over

oldMXer
130 posts
11 Dec 2011 7:07PM
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I use 2-1/4" OD, .065 sidewall seamless pipe for my mast steps. My masts just fit and being seamless the inside is mirror smooth. Did put one wrap of tape on once but it was obliterated after one session leaving behind a dirt attracting mess, haven't used any since. If I have any dings or weld protrusions inside file them and use a small piston hone to smooth it all up. Have had good results bellmouthing mast steps by pounding them against a 2-5/16" ball hitch mounted to a truck. Block the hitch solid to the ground, hold pipe vertically above, and commence to beating with a small sledge. About a dozen whacks later you have a nice perfectly bellmouthed mast step. Have done the same with heavier material but heat was involved.

desertyank
1262 posts
12 Dec 2011 2:16AM
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newcomer said...

Hello,

a stupid question - how does the inside of the mast step look like? I mean, the mast rotates in the step, how is it protected from wear?. I assume there is no bearing inside step. I've seen the thread www.seabreeze.com.au/forums/Land-Yacht-Sailing/Construction/mast-and-mast-step/?SearchTerms=mast,step about protecting the wall of the mast. What about the bottom of the mast? Do you put some cap on it?


I used a piece of 1.5" chromoly tubing that went almost to the top of the windsurfer mast base. The mast step welded to the chassis is big enough to slide the 1.5 into, and still have a tight fit. the mast mast base swivels around the tube easily, keeping the downhaul lines straight.... Sory, I don't have any close up pics

newcomer
16 posts
12 Dec 2011 9:58PM
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Thank you for the hints about protecting the mast. Even without pics I believe I can figure it out now. The sail is on the way but I'm still searching for a suitable mast - there are few for sale now in winter time.

I have another thing to ask - a friend recommended me to use pit bike front wheels instead of the wheelbarrow ones. I'm attaching a picture. These are 16'' sold with discs and tires for some 27 Aud a piece. The tires would have to be replaced for smoother ones however. There is also a brake sold with the wheels



newcomer
16 posts
13 Dec 2011 1:59AM
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Hiko said...


Hiko, I've seen your mini with skis used for the rear axle. Could you please tell me how well does it work? We have plenty of old skis around and they may be great for suspension I guess?



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"Starting from the scratch - hints needed" started by newcomer