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Forums > Windsurfing Tasmania

First major board repair

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Created by bearhoover > 9 months ago, 14 Apr 2012
bearhoover
TAS, 708 posts
14 Apr 2012 9:17PM
Thumbs Up

I rigged too big and gave the front of the carve a flogging at Low Head on Thursday. Clean break right across the bottom and up the rails on both sides. Nasty but with lots of advice from Paul I am having a crack at repairing it.













































Bit more sanding and should be hitting it with colour soon
My first attempt and I dont know much but happy to try and answer any questions....

FoS
TAS, 1664 posts
15 Apr 2012 8:19AM
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Looking good, the only problem is getting the starboard logo on again. But then I don't even match colors half the time

Check out this site, it's quite helpful
boardlady.com/

Rustbucket68
TAS, 488 posts
15 Apr 2012 9:17AM
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looking good ben..should be nice and strong...the boardlady link that fos put up is a really good site for repairs

js666
TAS, 44 posts
15 Apr 2012 10:08AM
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Nice work ben, did you get the fibreglass itch from all that sanding?

izaak
TAS, 1998 posts
15 Apr 2012 10:34AM
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Good repair mate. But i have to get my gopro on that airplane. I put the gopro on the kite yesterday.

aus005
TAS, 514 posts
15 Apr 2012 10:36AM
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im so sad the poor carve

bearhoover
TAS, 708 posts
15 Apr 2012 11:48AM
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FoS said...

Looking good, the only problem is getting the starboard logo on again. But then I don't even match colors half the time
Check out this site, it's quite helpful
boardlady.com/


Thats a great site, never seen that before... Wont be a logo but I am going to have a shot at pigmenting flow coat...

Rustbucket68 said...

looking good ben..should be nice and strong...the boardlady link that fos put up is a really good site for repairs


Thanks mate, Im only really following your instructiions

js666 said...

Nice work ben, did you get the fibreglass itch from all that sanding?


No fibreglass itch as yet... either im immune or you dont get it from epoxy....
I did sand a boat above my head once, man o man.. maybe all that itching is what lost me my hair!

izaak said...

Good repair mate. But i have to get my gopro on that airplane. I put the gopro on the kite yesterday.


Wouldnt that be awesome, im not real confident flying that plane (how much do you like your gopro?) but I do have a few mates that are extremely good pilots. Does around 100kmh and is fully acrobatic. We should try and get that sorted for sure!

aus005 said...

im so sad the poor carve


Yep, Its had a tough life... speed saiing, bump and jump... ive even had it out in the waves... Dont stress though, im mixing the epoxy with love

buzzy
TAS, 2433 posts
15 Apr 2012 1:28PM
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Hi Bearhoover! Did you use a polyester based filla for the the final bog up?

bearhoover
TAS, 708 posts
15 Apr 2012 3:49PM
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Final filler was the west system with balloon filler added. Still wasnt happy with the finish before paint so went over it with a thick brush on layer of epoxy resin before sanding and painting.

geared4knots
TAS, 2648 posts
16 Apr 2012 9:41AM
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another nose job.



bearhoover
TAS, 708 posts
17 Apr 2012 6:31PM
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Got there in the end after a few paint mixing issues...

















Pretty happy with it, once again thanks for all the help

geared4knots
TAS, 2648 posts
17 Apr 2012 7:55PM
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Nice job Ben, you have to be happy with that!, Do you do cheap botox and boob jobs on the side?

bearhoover
TAS, 708 posts
17 Apr 2012 8:26PM
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Try anything once Damien , I reckon Epoxy would do a better job than botox...The firmer the better....... epecially around the tail........ of the board......

Rustbucket68
TAS, 488 posts
17 Apr 2012 8:33PM
Thumbs Up

nice one Ben looks great

easty
TAS, 2213 posts
17 Apr 2012 8:54PM
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Nice result, looks good!

buzzy
TAS, 2433 posts
17 Apr 2012 9:37PM
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Excellent work Ben!

Steve Charles
QLD, 1239 posts
17 Apr 2012 9:41PM
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Wow, thats great and I love the painted decals over the repair.

izaak
TAS, 1998 posts
17 Apr 2012 10:12PM
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Excellent work Ben. Did it add much weight after the repair??

Jezstrt
TAS, 1471 posts
17 Apr 2012 10:28PM
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Great job Ben, looks good

For anyone that wants to try and work out colours for their starboards this may help:

http://www.star-board.com/2012/products/charts.php?id=colors

Also under products you can find fin bolt info and some repair info:

www.star-board.com/2012/products/asst_repair.php
www.star-board.com/2012/products/charts.php?id=fin_bolts

Plus lots more..

bearhoover
TAS, 708 posts
17 Apr 2012 10:46PM
Thumbs Up


Thanks guys, im very happy with the result


izaak said...

Excellent work Ben. Did it add much weight after the repair??

At times I dought it would have floated with the amount of filler I had on it , most of that got sanded off though.
I think it would be slightly heavier but not much given it now has 3 layers of matting around the nose and a thick coating of flowcoat. Majority was re fitting what was sanded off.
I dont think it would be a notable increase... well I hope anyways.


geared4knots
TAS, 2648 posts
17 Apr 2012 11:20PM
Thumbs Up

The weights at the front so should help you with forward loops.

aus005
TAS, 514 posts
18 Apr 2012 9:21PM
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the starboard colour guide at least on the older boards is a pantone colour when i asked people to mix paint to this pantone number no one had a clue seems to be american formula

geared4knots
TAS, 2648 posts
19 Apr 2012 8:55AM
Thumbs Up

Trade aid in Moonah, 62 charles street mixed a colour for me using a pantone number years ago for a exocet wave board.
The shop has changed hands now so are called something different, but still operating.
The guy in there is very good at colour matching, just take your board in and he will colour match some paint and put it in a pressure pack for $22.00.

bearhoover
TAS, 708 posts
19 Apr 2012 3:51PM
Thumbs Up

I wonder if he could provide the correct tint mix to add to flowcoat rather than pressure packs?
Easy to apply and very durable....

T 11
TAS, 811 posts
19 Apr 2012 5:50PM
Thumbs Up

Rare spares in Devonport do the matching pressure can colours, check out the invermay shop and see what they can do.



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Forums > Windsurfing Tasmania


"First major board repair" started by bearhoover