Forums > Sailing General

3QM30 YANMAR with 2 Thermostats (Raw Water Cooled)

Reply
Created by Crusoe > 9 months ago, 8 Mar 2015
Crusoe
QLD, 1195 posts
8 Mar 2015 11:01AM
Thumbs Up

I have a 3QM30 (Raw Water Cooled) Yanmar which has 2 thermostats installed, but the local Yanmar mechanic and service manual drawings both indicate I should only have one installed. The housing is built to take 2 thermostats (in parallel) and if I remove one, then the raw water will bypass the remaining thermostat rendering it ineffective. The motor runs fine (temperature wise) with 2 thermostats installed.

Have any of you come across this " 2 Thermostat" conundrum previously. I googled it and found a few references to the same issue but nothing official.

My thoughts are that I will be using 2 thermostats and dare I say, "Yanmar may not have delved deep enough into my request for information and ......." The local mechanism did his best to find out, but he is also relying on Yanmar to give him the correct information as well.

(The thermostat housing is built into the exhaust manifold and is different from the 2QM20.)

Cheers

HG02
VIC, 5814 posts
8 Mar 2015 1:32PM
Thumbs Up

Select to expand quote
Crusoe said..
I have a 3QM30 (Raw Water Cooled) Yanmar which has 2 thermostats installed, but the local Yanmar mechanic and service manual drawings both indicate I should only have one installed. The housing is built to take 2 thermostats (in parallel) and if I remove one, then the raw water will bypass the remaining thermostat rendering it ineffective. The motor runs fine (temperature wise) with 2 thermostats installed.

Have any of you come across this " 2 Thermostat" conundrum previously. I googled it and found a few references to the same issue but nothing official.

My thoughts are that I will be using 2 thermostats and dare I say, "Yanmar may not have delved deep enough into my request for information and ......." The local mechanism did his best to find out, but he is also relying on Yanmar to give him the correct information as well.

(The thermostat housing is built into the exhaust manifold and is different from the 2QM20.)

Cheers


Have no drawing but to me its . knowing you have a raw water cooling system this engione may have been also built to run coolant in a closed circuit and the raw sea water cools the coolant via a heat transferrer unit ( cant thing of the correct name right now)
I may have been put there for an optional closed circuit so the raw water cooling the engine coolant .
One for the engine cooling system and one for the the raw sea water all depending on what the drawing looked like and if the cooling circuit proves that.
Would depend on how the thermostat housing appeared meaning two systems one to reduce the raw water flow and one for the engine coolant.
That all a shot in the dark and a little bit of creative writing

HG02
VIC, 5814 posts
8 Mar 2015 8:28PM
Thumbs Up

One other thing comes to mind perhaps your engine was made. For cold climate near the north or South poles
Are the two thermostats the same opening temps or are they different to each other
Do you think there is any other coolant path
ways either could take?
The other think perhaps there might be a therostat that opens to direct warm water to a hot water system opens when it get warn
Or an oil cooler

cisco
QLD, 12337 posts
8 Mar 2015 10:26PM
Thumbs Up






How is yours in comparison to those two??

Next vid is my 2QM 15. They are great little engines.



Operation Manual. http://www.g-o.dk/Files/Billeder/PDFer/YANMAR/Instruktionsbger/2QM20-3QM30.pdf

Service Manual. www.dieselpartseurope.com/webwinkel/pdf/manuals/engine_discontinued/service/2qm20_servicemanual.pdf

I do not have an answer to your question re two thermostats but you may find it in the above manuals.

PS. Raw water cooled engines rarely get up to hot running temperature which is one good reason to drive them hard. In a raw water cooled engine usually the primary function of the thermostat is to restrict water flow so that the engine reaches a good operating temperature.

Whatever you do, leaving the thermostats out will most likely ruin your engine.

Nautique
21 posts
8 Mar 2015 11:07PM
Thumbs Up

Good vids Cisco. I agree with your praise for 2QM15, I have just inherited one that has not run for 5 years - still in boat (cramped access) and clearly in need of serious attention. The mixer elbow has corroded through to the extent that water was being discharged into the engine bay (and rest of the bilge). Apart from replacing mixer pipe I will need to remove and investigate damage to exhaust manifold and possibly the head. My question is, where does one source parts for these engines in Australia, have found one European site whose prices are astronomical, but, know not of a supplier/s here in S.A., or Australia for that matter. CAn you shed any light?
Cheers, Nautique.

HG02
VIC, 5814 posts
9 Mar 2015 2:43AM
Thumbs Up

Select to expand quote
Nautique said..
Good vids Cisco. I agree with your praise for 2QM15, I have just inherited one that has not run for 5 years - still in boat (cramped access) and clearly in need of serious attention. The mixer elbow has corroded through to the extent that water was being discharged into the engine bay (and rest of the bilge). Apart from replacing mixer pipe I will need to remove and investigate damage to exhaust manifold and possibly the head. My question is, where does one source parts for these engines in Australia, have found one European site whose prices are astronomical, but, know not of a supplier/s here in S.A., or Australia for that matter. CAn you shed any light?
Cheers, Nautique.


I'm not sure but perhaps some of the small Yanmar excavators may be a source, theres a few wreckers around ( I think there was one in Bendigo). I guess they wont have marine manifold but other spare parts might be had second hand from these sources

Lazzz
NSW, 885 posts
9 Mar 2015 8:43AM
Thumbs Up

Select to expand quote
Nautique said..
My question is, where does one source parts for these engines in Australia, have found one European site whose prices are astronomical, but, know not of a supplier/s here in S.A., or Australia for that matter. CAn you shed any light?
Cheers, Nautique.



www.minardsdiesel.com/

Minards in Newcastle - they have, or can get almost anything you need. I purchased an exhaust mixing elbow, plus other, from them no fuss.

Crusoe
QLD, 1195 posts
9 Mar 2015 10:05AM
Thumbs Up

Select to expand quote
HG02 said..
One other thing comes to mind perhaps your engine was made. For cold climate near the north or South poles
Are the two thermostats the same opening temps or are they different to each other
Do you think there is any other coolant path
ways either could take?
The other think perhaps there might be a therostat that opens to direct warm water to a hot water system opens when it get warn
Or an oil cooler


Thanks HG02, There appears to be only one coolant path setup unless some modifications were to done. The water from the raw water pump splits in 2 and one path goes straight to the exhaust manifold where it cools it and the other path is into the engine block and through the head. The water flow in this second path is limited by the thermostat just before the coolant can also enter the exhaust manifold.

With regard to cooler climates/water, less water through the engine would be better to allow it to reach operating temperature, meaning only one thermostat would be required.

There are no other coolant path outlet/connections for a hot water system. The housing for the 2 thermostats has them in parallel.


Crusoe
QLD, 1195 posts
9 Mar 2015 10:08AM
Thumbs Up

cisco said..





How is yours in comparison to those two??

Next vid is my 2QM 15. They are great little engines.



Operation Manual. http://www.g-o.dk/Files/Billeder/PDFer/YANMAR/Instruktionsbger/2QM20-3QM30.pdf

Service Manual. www.dieselpartseurope.com/webwinkel/pdf/manuals/engine_discontinued/service/2qm20_servicemanual.pdf

I do not have an answer to your question re two thermostats but you may find it in the above manuals.

PS. Raw water cooled engines rarely get up to hot running temperature which is one good reason to drive them hard. In a raw water cooled engine usually the primary function of the thermostat is to restrict water flow so that the engine reaches a good operating temperature.

Whatever you do, leaving the thermostats out will most likely ruin your engine.


Hello Cisco, my engine is identical the the one in the first video. Thanks for the information and I will be leaving the 2 thermostats in for now. Cheers.

Nautique
21 posts
9 Mar 2015 1:25PM
Thumbs Up

Good point Cisco - will investigate. Tks Nautique.

Nautique
21 posts
9 Mar 2015 1:30PM
Thumbs Up

Thanks Lazzarae - had bumped into their website at one time, they didn't seem to have on-line catalogue or ordering system - I will look again and also note phone contact detail. Nautique.

cisco
QLD, 12337 posts
10 Mar 2015 9:14AM
Thumbs Up

Select to expand quote
Nautique said..
Good vids Cisco. I agree with your praise for 2QM15, I have just inherited one that has not run for 5 years - still in boat (cramped access) and clearly in need of serious attention. The mixer elbow has corroded through to the extent that water was being discharged into the engine bay (and rest of the bilge). Apart from replacing mixer pipe I will need to remove and investigate damage to exhaust manifold and possibly the head. My question is, where does one source parts for these engines in Australia, have found one European site whose prices are astronomical, but, know not of a supplier/s here in S.A., or Australia for that matter. CAn you shed any light?
Cheers, Nautique.


Our local marine mechanic has no trouble sourcing parts for my engine. Don't know where he gets them but his prices seem reasonable.

Re your mixing elbow. genuine Yanmar elbows are made of cast iron, complicated and seem to chew out fairly quickly. Instead of genuine I would get one fabricated from s/steel. Just a quarter or three sixteenth of an inch plate shaped and drilled to fit the manifold with a straight piece of pipe welded into it and then the half inch water injection pipe welded into that so it projects down the exhaust pipe by two or three inches and positioned and angled so that you can use a length of standard heater hose between it and the manifold.

Hope this helps.

cisco
QLD, 12337 posts
10 Mar 2015 9:19AM
Thumbs Up

Crusoe said..

cisco said..





How is yours in comparison to those two??

Next vid is my 2QM 15. They are great little engines.



Operation Manual. http://www.g-o.dk/Files/Billeder/PDFer/YANMAR/Instruktionsbger/2QM20-3QM30.pdf

Service Manual. www.dieselpartseurope.com/webwinkel/pdf/manuals/engine_discontinued/service/2qm20_servicemanual.pdf

I do not have an answer to your question re two thermostats but you may find it in the above manuals.

PS. Raw water cooled engines rarely get up to hot running temperature which is one good reason to drive them hard. In a raw water cooled engine usually the primary function of the thermostat is to restrict water flow so that the engine reaches a good operating temperature.

Whatever you do, leaving the thermostats out will most likely ruin your engine.



Hello Cisco, my engine is identical the the one in the first video. Thanks for the information and I will be leaving the 2 thermostats in for now. Cheers.


I was just thinking that maybe the two thermostats operate at different temperatures to give a progressive control. Worth investigating.

Crusoe
QLD, 1195 posts
10 Mar 2015 11:55AM
Thumbs Up

Thanks Cisco for continuing to give the grey matter a work over with regard to my problem. I had though of this also but the parts manual only has one type of thermostat listed. I also thought the thermostat was the same as the one used in the 2QM20 and therefore require 2 to give the volume of flow required for correct cooling, but they are listed as different thermostats/part-numbers.

I have just been looking through the parts manual again and noticed a picture of a different type of cover that can be used. It appears to only have one coolant connection point where as the one I am using has 2. Maybe this second type of cover is capable of utilising only one thermostat. Anyway, logic dictates my existing coolant path requires the second location for a thermostat be blocked off to get the first thermostat to operate correctly. As I don't have a suitable plug I will be using the second thermostat to block the orifice. I can't see a problem using 2 as they will just adjust their flow to suit the temperature. They may hunt a bit but this may help to keep them from seizing in position as I have seen previously with other thermostats.

The second type of cover may even be for a Hot Water system as HG02 suggested

Thanks for your help,



Nautique
21 posts
10 Mar 2015 11:59PM
Thumbs Up

That may be of help Cisco. The mixer pipe does seem to be a problematic area, a design flaw perhaps. After watching a Youtube vid of one removed for replacement and fixing 'downstream' probs. such as water backwashed into head and cylinders I picked up that the author had sourced a S/Steel mixer pipe from N.Z. for about $200 - I think I have a link to that supplier somewhere - that would seem v.reasonable (price) if not able to get one fabricated here from S/Steel or too costly to do same. But a good idea nonetheless. Tks Cisco. Nautique.

HG02
VIC, 5814 posts
11 Mar 2015 8:25AM
Thumbs Up

Also look at the two thermostats as a bonus as if one fails to open the other one will open further and still control the temp

TKNick
NSW, 123 posts
11 Mar 2015 7:19PM
Thumbs Up

I have a 3QM30 and run mine with two thermostats installed. The engine runs fine with this arrangement. I thought the reason for the two was that the 3QM30 is a rather large engine for its 33hp rating with large raw water galleries. My reasoning is that in having the two thermostats allows for better water flow when open. The two thermostats are the same part number. I replaced mine a few years ago and sourced them from Minards Marine at Newcastle.

Crusoe
QLD, 1195 posts
11 Mar 2015 7:44PM
Thumbs Up

Thanks TKNick, I be using 2 thermostats as well. Cheers



Subscribe
Reply

Forums > Sailing General


"3QM30 YANMAR with 2 Thermostats (Raw Water Cooled)" started by Crusoe