Forums > Windsurfing General

The new trailer on the block

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Created by moondo > 9 months ago, 26 Oct 2010
moondo
VIC, 134 posts
26 Oct 2010 8:00PM
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Hi there, just thought I'd throw some pictures of the new windsurfing trailer that I just finished building myself. It has room for 7 boards in the racks and more if required on top of the storage area which doubles up as a bed. I hope that some of my ideas may help with planning your next trailer build. Only thing missing from the pics is the waeco fridge which sits in front of the storage boxes.

Cheers, Moondo




hardie
WA, 4082 posts
26 Oct 2010 6:35PM
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DROOL!!!!!!!!!!

divaldo
SA, 2878 posts
26 Oct 2010 10:16PM
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Brilliant effort, Ok if I copy for my version 2 trailer?

Old Salty
VIC, 1271 posts
26 Oct 2010 11:14PM
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Looks even better in real life! Still looking for the coffee machine. Well done Simon

moondo
VIC, 134 posts
26 Oct 2010 11:41PM
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divaldo said...

Brilliant effort, Ok if I copy for my version 2 trailer?

OK with me divaldo just as long as I get to see the pics

graceman
WA, 323 posts
26 Oct 2010 8:44PM
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This is exactly what I am looking at doing.
Can you give us some hints on what you started with and the materials and skills required to build it?

TIA

flipper4444
VIC, 1214 posts
27 Oct 2010 1:07AM
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Nice job

moondo
VIC, 134 posts
27 Oct 2010 1:18AM
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Trailer started from an old frame that I had sitting at home for ages.
Pictures before and after.

Hint 1: Be willing to spend heaps of time getting it right the first time.
Hint 2: Know what size your panel dimensions are before you start.
I used sign writers panels which guaranteed a non painting top finish.
Panels start as 2240mm X 1220mm. The less you need to cut the better.

Most important Hint: In order to build the trailer that you want, Don't add up all the receipts until you finish. I still haven't added all of mine!




drift
VIC, 737 posts
27 Oct 2010 9:59AM
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looks fantastic Moondo!
I note the wooden section on the left hand side...that's where your swag goes after you tell Mrs Moondo how much you spent on the trailer!

ejmack
VIC, 1308 posts
27 Oct 2010 12:49PM
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Looks great Simon! Look even more the part once you have added a sticker here and there

graceman
WA, 323 posts
27 Oct 2010 10:20AM
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Great that helps a lot.
Just need to get my welding skills up to scratch.

FletcHuz
VIC, 300 posts
27 Oct 2010 2:33PM
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I like it!!!! Exactly what I'd do if I had a trailer...

FormulaNova
WA, 14638 posts
27 Oct 2010 11:35AM
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How is the colorbond held on? Has it been folded by someone, or is there some other trick to it?

I am still in the process of my own trailer build and have changed my mind after building some complex curves into it that I just can't do in steel. Back to the straight lines and angles I go.

Haggar
QLD, 1664 posts
27 Oct 2010 2:15PM
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Please send to Redcliffe

sboardcrazy
NSW, 8014 posts
27 Oct 2010 3:38PM
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LOve one.. just have to learn how to park it.. Watch out everyone ..clear the deck here she comes!

moondo
VIC, 134 posts
27 Oct 2010 5:54PM
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FormulaNova said...

How is the colorbond held on? Has it been folded by someone, or is there some other trick to it?

I am still in the process of my own trailer build and have changed my mind after building some complex curves into it that I just can't do in steel. Back to the straight lines and angles I go.


Colorbond panels are held on with urathane and pop rivets. I did use a folder to get those folds just right. Can't think of any other trick to it...

kato
VIC, 3398 posts
27 Oct 2010 9:15PM
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Just one thing to consider,in Vic the trailer width is from mud guard to mud guard so if you built over the wheel arches you get an extra 600mm to play with for no extra cost.

Most plumbing shops (Reese) can fold what ever bends you want. My door flashings have 3 bends plus a safety fold.

FormulaNova
WA, 14638 posts
27 Oct 2010 6:32PM
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Craig I think the requirements for trailers are now nation-wide standards. They go into details of where the lights can be and any reflectors required and so on. The width and lengths also affect the light and reflector locations.


Of course when you base your trailer on an existing trailer, you aren't asked to meet these requirements. When it is a home-built then you have to meet them all. The only one I am having trouble with is the need to have a rated safety chain. They specify it in the standards, but I haven't found any easy place to buy it.


Like you I have used the mud guard widths as well, but I can see why people go for the easier option of having a box in-between.

rps
VIC, 605 posts
27 Oct 2010 9:36PM
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I remember reading the back page of an American mag, "Windsurfer" which was graced by the articulate journo, Eric Aider back in the late 80's.

One particular column was aptly titled...." Inadequiver", which was a condition most sailors suffered when they witnessed quivers/entourage that happened to belong to Robby Naish and the likes. ( what a bloody great role model!!)

Simon, my man, you have just raised the bar in the trailer envy stakes!!

I'll be proud to have my decals emblazon the IWC Team Trailer!! They're at the store and I'll pass them onto Mick or Evan.

Nice Work

Mark _australia
WA, 22348 posts
27 Oct 2010 6:43PM
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graceman said...

Great that helps a lot.
Just need to get my welding skills up to scratch.


You don't even need to weld.

Use alloy square hollow section about 1" square and there are plastic joiners u can use to make 3 way / 4 way / straight joins.
Then glue sheeting on with Sikaflex.

Expensive way but p!ss easy and like doing Lego.

BTW with regards to the folding questions, I've found if it is all cut to size, marked etc and therefore easy for them, any sheet metal works will do the folds for you for about $30 or so, just take the trailer in so they can get the angles correct.

Trousers
SA, 565 posts
27 Oct 2010 11:11PM
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that is one seriously pimped out trailer. love it.

you taking orders?

moondo
VIC, 134 posts
27 Oct 2010 11:48PM
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Trousers said...

that is one seriously pimped out trailer. love it.

you taking orders?


Your definately not the first to ask if I am taking orders. Personally I would love to but this is not the case. I'd love to do this as a side dish hobby but it would take me away from what I love to do the most. Windsurf.

Watch for the fully "pimped" finished version in the following weeks.

Mark _australia
WA, 22348 posts
27 Oct 2010 8:57PM
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moondo said...

Trousers said...

that is one seriously pimped out trailer. love it.

you taking orders?


Watch for the fully "pimped" finished version in the following weeks.


Love heart shaped red velvet bed, and leopard skin pattern curtains, with "Sandman" written across the back?

Krisiz1
WA, 331 posts
28 Oct 2010 11:25AM
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graceman said...

This is exactly what I am looking at doing.
Can you give us some hints on what you started with and the materials and skills required to build it?

TIA


If you have basic practical skills it's amazing what you can find on YouTube. I am a tradie but from time to time I search my trade there. Its amazing the tips you can pick up. Some guy in his backyard in England will dream up a way of doing something you will never have thought of!!

graceman
WA, 323 posts
28 Oct 2010 7:22PM
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Krisiz1 said...

graceman said...

This is exactly what I am looking at doing.
Can you give us some hints on what you started with and the materials and skills required to build it?

TIA


If you have basic practical skills it's amazing what you can find on YouTube. I am a tradie but from time to time I search my trade there. Its amazing the tips you can pick up. Some guy in his backyard in England will dream up a way of doing something you will never have thought of!!


Including finding someway to either weld it to the house, blow the bugger up or fuse myself to it permanently. It has to survive the Gnaraloo return trip a number of times. I think I will need to have a permanent rear facing camera and have no 1 son constantly viewing the built abomination to make sure it doesn't shed like my Malamutes and spray the unwarned public with my windsurfing bits.

westy
WA, 38 posts
29 Oct 2010 6:30PM
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FormulaNova said...
The only one I am having trouble with is the need to have a rated safety chain. They specify it in the standards, but I haven't found any easy place to buy it.




Hi there

I work for a company that manufactures trailer based plant. We get our rated chain from Sling Rig (bullivants). You can usually also get it from any trailer parts re-seller

FormulaNova
WA, 14638 posts
29 Oct 2010 7:21PM
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westy said...

FormulaNova said...
The only one I am having trouble with is the need to have a rated safety chain. They specify it in the standards, but I haven't found any easy place to buy it.




Hi there

I work for a company that manufactures trailer based plant. We get our rated chain from Sling Rig (bullivants). You can usually also get it from any trailer parts re-seller



Thanks for that. I might give them a call. I read somewhere else, to try a place that sells lifting chains, so it sounds like the place to go.

Over here I tried Camec which sell carvan and trailer parts and they had no idea that you needed to have a rated chain, and of course they didn't sell any.

I wonder if they will pull me up on it if I present the trailer at rego with an unrated chain.

evets
WA, 685 posts
29 Oct 2010 10:25PM
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Great trailer Moondo. Mine is at the point where I need to clad it ( see photos in my profile)
I wonder if you can help with some bits I have been trying to get right!
How did you cut the sheet? Did you seal the edges after cutting? I am wondering how to paint them without making a mess of the plastic! Did you use aluminium or steel rivets?


KEVKEV
74 posts
30 Oct 2010 7:32AM
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HI....just an afterthough i found this week about the trailer i built(see profile pics)..i actually only made it for 3 boards and used the bottom section for sails...but since buying a 4th board i now have to store it on the bottom section(where the sails used to be) and it will only fit under the bottom bar if i remove the front footstraps...bugger !!!...make sure all the gear plus any future gear will fit before doing the final frame welding.
I used the signboard also and bent the angles to shape by using a router to make a V groove on one side and then it bends very easily...

PS;MONDO;Great trailer above by the way !!!!

Kev.

evets
WA, 685 posts
30 Oct 2010 5:38PM
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Picked up my sheet and rivets today, just need a nibbler and I am on my way!

kato
VIC, 3398 posts
30 Oct 2010 9:41PM
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evets said...

Picked up my sheet and rivets today, just need a nibbler and I am on my way!

Don,t use a nibbler, use straight snips (Gilbows) not the serrated type.
Glue the sheets on with stickaflex or buthal mastic and then use ally rivets. Make sure that you use lots of good paint and that you have a way of re treating the inside of your steel work. Any folds that you get done get a safety fold done on the edge. Good luck



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"The new trailer on the block" started by moondo