Forums > Windsurfing General

Windsurf van rack build - best distance between levels

Reply
Created by MrA > 9 months ago, 26 Jun 2020
MrA
QLD, 132 posts
26 Jun 2020 7:01AM
Thumbs Up

I am about to build my first multi level rack for my boards for the van. I am seeking advice from those who have learned from their builds please I will be trying a PVC pipe build to hopefully have an easily removable rack. as the topic says, I am seeking the best gap to leave between levels to maximise the number of racks but make it easy to use. I have a slalom, freerace, fsw, foil and wind wing foil board ranging from 85 cm to 60 cm width. All good advice of things to do or avoid is appreciated.

John340
QLD, 3258 posts
26 Jun 2020 7:26AM
Thumbs Up

The thickness of your board plus height of foot straps, between 150 and 200 depending on the board

Imax1
QLD, 4868 posts
26 Jun 2020 7:29AM
Thumbs Up

Select to expand quote
John340 said..
The thickness of your board plus height of foot straps, between 150 and 200 depending on the board


Plus thickness of the padding over the pvc tubing.

MrA
QLD, 132 posts
26 Jun 2020 8:56AM
Thumbs Up

Thanks guys

Tony Polony
NSW, 338 posts
26 Jun 2020 11:53AM
Thumbs Up

I have allowed a bit of space to slide a boom on top of boards when I want. I'll take a measure of the rack heights tonight.

MrA
QLD, 132 posts
26 Jun 2020 11:56AM
Thumbs Up

Select to expand quote
Tony Wills said..
I have allowed a bit of space to slide a boom on top of boards when I want. I'll take a measure of the rack heights tonight.


Thanks Tony

I will hold off cutting anything!!

westhammer
WA, 506 posts
26 Jun 2020 10:25AM
Thumbs Up




PVC piping is the go ,, easy to put in and take out :) fits 8 boards no worries. Add a couple of brackets around the pipe into side of van to stop any wobbles. Rock solid.


kato
VIC, 3460 posts
26 Jun 2020 6:12PM
Thumbs Up

Go pool noodles that are hollow. $9 for 3 vs $$$$

Imax1
QLD, 4868 posts
26 Jun 2020 6:24PM
Thumbs Up

Select to expand quote
kato said..
Go pool noodles that are hollow. $9 for 3 vs $$$$


Pool noodles up to 25 mm or they will split.
or split and gaffa tape an the world is your oyster.

Tony Polony
NSW, 338 posts
27 Jun 2020 3:00PM
Thumbs Up

The internal distance between my crossbars is 250mm.


kato
VIC, 3460 posts
27 Jun 2020 5:17PM
Thumbs Up

250 Centers works best when pulling boards through the racks. The foot straps pass easier

NotWal
QLD, 7428 posts
28 Jun 2020 11:55AM
Thumbs Up

You can tell if you have water in your board by how much they bend.

mathew
QLD, 2068 posts
29 Jun 2020 9:53AM
Thumbs Up

No two board types, are the same thickness... you gain racking space if the rack-separations is different for each board type.

Shifu
QLD, 1991 posts
29 Jun 2020 12:13PM
Thumbs Up

How does PVC pipe go cost-wise. Is it a cheap solution?
What diameter pipe are you using?

WindmanV
VIC, 757 posts
29 Jun 2020 6:25PM
Thumbs Up

Mathew said: No two board types, are the same thickness... you gain racking space if the rack-separations is different for each board type.

I use a standard rack spacing of 250mm. Of the 6 boards I have, only one was being used 6 years ago when I built the racks. The boards are a mix of Fanatic FSW, JP FSW, Starboard slalom, JP slalom and Starboard foil. The 250mm spacing has easily accommodated all of the different types of board.

Hope this helps.

Tony Polony
NSW, 338 posts
30 Jun 2020 9:30PM
Thumbs Up

Select to expand quote
Shifu said..
How does PVC pipe go cost-wise. Is it a cheap solution?
What diameter pipe are you using?


32mm pressure pipe. Very cheap if you stick to the basic stuff that Bunnings stores. Have driven Nowra NSW (north) to Burrum Heads & return and (south west) Beachport SA & return. Only very minor issues that were easily fixed for about $5.

If I was to do it from scratch again, I would give these guys a go noting their slightly cleaner looking (and more expensive) joiners:

Klever Cages: PVC connectors to make anythingwww.klevercages.com.au

mathew
QLD, 2068 posts
1 Jul 2020 10:24AM
Thumbs Up

Select to expand quote
WindmanV said..
Mathew said: No two board types, are the same thickness... you gain racking space if the rack-separations is different for each board type.

I use a standard rack spacing of 250mm. Of the 6 boards I have, only one was being used 6 years ago when I built the racks. The boards are a mix of Fanatic FSW, JP FSW, Starboard slalom, JP slalom and Starboard foil. The 250mm spacing has easily accommodated all of the different types of board.

Hope this helps.



Lets use the polypipe example... it isn't hard to adjust the lengths of a $1 piece of vertical tube, say once per 3 years.... [ the pic shows the pipes are screwed, not glued ]. If the racking is bolted to the vehicle, then adjustable spacing is possible too (though obviously more complicated to setup initially).

Since safety is important, the biggest/heaviest goes at the bottom -> my van rack-spacing (not adjustable): 260 for SUPs and Formula, 200, 170, 170



Subscribe
Reply

Forums > Windsurfing General


"Windsurf van rack build - best distance between levels" started by MrA