Forums > Windsurfing General

sailing with the plug out !!

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Created by DunkO > 9 months ago, 23 Jan 2012
DunkO
NSW, 1143 posts
23 Jan 2012 6:00PM
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have been away camping and the board has been stored in some pretty warm conditions so i decided to take out the plug, something i don't normally do.

arrived at woolgoolga the othe day with a decent southerly blowing and got straight out there without a thought. unfortunately after an hours sailing i realized to my horror the i forgot the plug! for the next couple of hours i sat the board in the sun face up and water kept bubbling out...

so my questions are, is the board stuffed?, what action can be taken to get the remaining water out?

i have a vac pump that i was thinking i could suck the board with, evaporating some of the moisture, is this a stupid idea?? i know the vac pump is pretty strong and could potentialy suck the board together.

any help would be appreciated as this is a brand new board

BenKirk
NSW, 600 posts
23 Jan 2012 7:32PM
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Bad luck Duncan - that's a sweet looking board.

www.boardlady.com/waterextraction.htm

Good luck.

Gestalt
QLD, 14393 posts
23 Jan 2012 6:42PM
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you pretty much need to suck the water out as soon as possible for the best outcome.

the problem is that the water crystalizes and then it won't come out and starts the delam process every time you use the board.

i'd get that vacuum onto it asap. weigh your board also to see how much water got in.

also, don't leave your board to bake in direct sunlight. that can be bad also.

nebbian
WA, 6277 posts
23 Jan 2012 5:09PM
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Gestalt said...

i'd get that vacuum onto it asap.



Don't do that, you'll flatten the board quick smart unless you drill a hole at each end to allow air to get into the middle.

divaldo
SA, 2878 posts
23 Jan 2012 7:47PM
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a few years back we met Matt Pritchard, rented one of his boards, put a nice ding in it, filled it with water (lucky he likes aussies) - he drilled a hole in both ends and put it on a spinner to let gravity do its thing, said it was the only way to get the water out of the board properly,

DunkO
NSW, 1143 posts
23 Jan 2012 8:39PM
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thanks for the advice.

i will be home soon. the plan is pop on the vac with two very small holes ether end.
the vac pump i have is used to evacuated ac systems so is dam sucky and i am paranoid it will suck in the board. putting holes in it will mean however it will be unable to pull a vacume there fore evaporation will not hapen??, thus the hole are going to be very small.

i don't know originall wieght but i will do before and after.

if all seems to fail i will grab a motor, open up the holes, strap her down and give it a spin.

really is a shame.... oh well

FormulaNova
WA, 14666 posts
23 Jan 2012 6:36PM
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Leave it out in the sun when you can so that the water heats up a bit and evaporates just that bit easy when the vacuum is on it.

Do you have a vacuum gauge as well? I think you can safely run a vacuum and have no problem with the board collapsing (with no other holes), but I can't guess what it would be.

For the sake of a few holes to repair, I would probably choose to make the holes.

Mark _australia
WA, 22377 posts
23 Jan 2012 6:56PM
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If using a vac pump, put a big hole in one end (6-8mm).

Then a hose barb rammed in there and abit of silicone to seal it, with a hose running to a box of moisture absorber like Dri-sorb or whatever it is called - from Bunnings etc. Then you are sucking dry air thru the board and you will get a lot more water out.

Then epoxy that hole up and do it again with the hole in the other end

Sailhack
VIC, 5000 posts
23 Jan 2012 11:13PM
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...and don't stress too much about the board. If you remove the moisture quickly it won't have long lasting issues. I've just retired a 2004 board that has had water issues for about 4 years (compression issues/multiple footscrew delam & leaks) and apart for it getting worse over the past 12 months, it was very sailable (after drying it out after each session). I'm keen to run a saw through it to see what long-term damage the moisture has caused...will post pics if I do.

Mark _australia
WA, 22377 posts
23 Jan 2012 8:17PM
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Sailhack said...

...and don't stress too much about the board. If you remove the moisture quickly it won't have long lasting issues. I've just retired a 2004 board that has had water issues for about 4 years (compression issues/multiple footscrew delam & leaks) and apart for it getting worse over the past 12 months, it was very sailable (after drying it out after each session). I'm keen to run a saw through it to see what long-term damage the moisture has caused...will post pics if I do.


agreed - but I will add that now it has a bit of moisture in it (after removal processes above) that some people feel it is much more likely to need the vent screw undone when it is hot.
With all the potential problems, it is just worth having the vent open all the time on all boards from new, when not sailing (except for maybe winter).

Mobydisc
NSW, 9029 posts
23 Jan 2012 11:48PM
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Bring back the plastic boards! No plugs. Tough as. Chuck them in the back of your van. If you run over them, no worries. If the board falls out of your second story window onto your concrete driveway, no worries.

Today there is no choice. All boards are fragile. I'd love to buy a modern shaped board in a durable material. Are we buying into planned obsolescence?

I used to buy Bomboras and never damaged one of them. One has bent out of shape besides that they are tough.



barn
WA, 2960 posts
23 Jan 2012 9:05PM
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DunkO said...

putting holes in it will mean however it will be unable to pull a vacume there fore evaporation will not hapen??, thus the hole are going to be very small.



If you're getting that from The Board lady then ignore it, as she is wrong.

TBL sail

Vacuum Drying
My preferred weapon

By creating a partial vacuum on the exterior of the board, the steam pressure of the water inside becomes greater than the exterior pressure. This causes the water to migrate to the surface, from where it gets carried into a generous, baffled trap, ensuring that it will not get into the pump.


So basically she just pulls a vacuum on the board and thinks this will get the water out. The Board Lady needs to spend more time on Wiki..

This chart is from http://en.wikipedia.org/wiki/Vapour_pressure_of_water. And shows how much extra evaporation you get from reducing the pressure (hint:not much before the board collapses)



Below is a mock up of the data which is hopefully self explanatory..


So that's a very fancy way to remove a few moles of H2O from a board. Once the vacuum is pulled, there is no air flow through the board (of course no board is water tight, which is why The Board Lady's bords eventually dry out. LOL.

As Mark and Fnova said, passing air through the board is far better. And the hotter, and drier the air, the better..

(I wouldn't recommend this with a fridge pump as they will spit all their oil out and blow up if they are run nonstop..)

Looking forward to the results.

decrepit
WA, 12133 posts
23 Jan 2012 9:21PM
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Have to agree with Barn on this one.
Air flow is what you want, that's what evaporates water. I like Mark's method, 2 successive holes.
Also I'd advise the use of a water trap before the air hits your pump, not only will it show you how much water is coming out, (so you know when to turn it off) it'll also protect the pump.

I vacuum my boards at 1/4 atmosphere, any more starts to squash them.

DunkO
NSW, 1143 posts
24 Jan 2012 12:34AM
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i can assure you that vacuming a sealed system will evaporate moisture, its how we remove it from closed ac systems but we bring them down to 500 microns which is about 0.0007 atmospheres. obviously that is going to flattern a board!

the pump i am using is capable of this, so i have decided to not leave the board sealed.

there is heaps of vapour coming out now. as for protecting the pump, i think i should turn it of as the oil is cloudy which indicates its full of moisture. these pumps can handle this with regular oil changes.

actiomax
NSW, 1575 posts
24 Jan 2012 7:38AM
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the surface area of water is ALWAYS in a state of constant agitation & evaporating so if u just leave it long enough it will dry out . Cant see anything wrong with your plan though

FormulaNova
WA, 14666 posts
24 Jan 2012 5:03AM
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DunkO said...

i can assure you that vacuming a sealed system will evaporate moisture, its how we remove it from closed ac systems but we bring them down to 500 microns which is about 0.0007 atmospheres. obviously that is going to flattern a board!

the pump i am using is capable of this, so i have decided to not leave the board sealed.

there is heaps of vapour coming out now. as for protecting the pump, i think i should turn it of as the oil is cloudy which indicates its full of moisture. these pumps can handle this with regular oil changes.


If you want to build a water trap, a length of 50mm(?) high pressure pvc works well with two ends glued on. You thread a couple of fittings into the pvc, and run the vacuum through it.

I also used this to go from the normal hvac fittings to normal air line fittings. With a tap/valve on the bottom, I can drain the water when needed.


raydar
QLD, 32 posts
24 Jan 2012 8:02AM
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i saw in a mag once an idea from boat builders apparently, And Ive removed a couple of kilos using it.

drill a hole in an end( I then stand it hole down,thinking gravity but don't know if it makes a big difference)

then put a fish tank aerator pump in a sealed tub of Damp rid and pump the dry air into the breather. Like Mark said but never had a vacuum pump around.

Tried the spinning once through a shop and worked, but if not done straight away,the salt stalagnites cored out the board like termites.

keef
NSW, 2016 posts
24 Jan 2012 9:03AM
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Ive done all of the above and unless you have a couple of years to wait your not going to get all of the moisture out of the board , if you seal it with moisture there's a good chance it will delam, from my experience styrene is insulation and you will find in the sun the outside of the board is hot and any water that comes out is cold, the board needs to be opened up and the core exposed and then resealed and use a gore tex vent just in case there is still moisture

Sailhack
VIC, 5000 posts
24 Jan 2012 9:54AM
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Fancy-shmancy systems...I gave up on the 'proper' way to remove the moisture & simply cut a strip off our mop 'wick' (about 250x10x2mm strip), inserted it into the screw vent on the board & placed it out in the sun on 'warm' days - left it in there most of the time & in the shed on 'hot' days and in winter sat it in our spare bedroom (ducted heating = dry air). After about 30mins the 'wick' is dripping wet, which evaporates & draws more moisture out (convective evaporation?). That removed 'most' of the moisture over a period of time...

...then again, my board is now shagged, so don't try this cheap-skate method...although it does work ok if you only got a small bit of water in the board (hit water, notice screw missing instantly, oops, jump off board & return to shore). Also if you've got heaps of time, too lazy to set up a vac system and aren't overly worried about your 'old' board.

Mark's method will ensure the longevity of your board.

barn
WA, 2960 posts
24 Jan 2012 7:43AM
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DunkO said...

i can assure you that vacuming a sealed system will evaporate moisture, its how we remove it from closed ac systems but we bring them down to 500 microns which is about 0.0007 atmospheres. obviously that is going to flattern a board!

the pump i am using is capable of this, so i have decided to not leave the board sealed.


Yeah we know that from the vapour pressure chart. Bring the pressure down enough and the water will boil.

Problem is if you don't pull a hard enough vacuum the body of water in the board will sit at equilibrium, until the end of the Universe.

As Decrepit said, 1/4 atmosphere is safe, any more and the water will come out because there is zero space inside.

Mark _australia
WA, 22377 posts
24 Jan 2012 8:11AM
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Dunno how I got a red thumb for stating the vent screw is there to be opened.

Now I stand corrected that it is just for decoration.



If you can't be stuffed with pumps and stuff you can do it the old fashioned way (yes still talking about boards here) - Sailhacks methods works a treat

qldnacra
QLD, 455 posts
24 Jan 2012 11:14AM
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This is just an observation and doesn't help you get the water out but i don't know why ALL boards don't have the vent screw set up the way my JP boards do and it would save anything like this happening in the first place. On my boards the vent screw in just behind the mast track so if you undo the screw half way the board still breathes but you can't get the mast base in next time you go to rig up unless you do the screw up because it sits up above the deck of the board. I have noticed that some other brands of board have the vent screw in front of the track so it's possible to rig up and leave it open. Maybe there is a reason but i don't know what it is.
The JP position only makes a difference if you don't take the screw out all the way too but i don't because 1 it won't get lost and 2 i won't be sailing with a loose vent screw.
Yes i know some of you would rather sail with another board brand full of water than sail a dry JP but regardless of what you think i recon it's a good safety measure. I used to leave my vent screws done up all the time because i was worried about forgetting to do them up but since i realised the deal with the mast base they are always undone when not in use.

Sailhack
VIC, 5000 posts
24 Jan 2012 12:22PM
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qldnacra said...

i don't know why ALL boards don't have the vent screw set up the way my JP boards do...Maybe there is a reason but i don't know what it is.


Personally, I really like JP boards especially the xcite & FSW (shape, riding), but I think they 'need' the vent setup that obvious way.

(I'm a heavy bloke and there's a good reason my mates with JP boards won't let me 'borrow' their boards...just saying, that's all.)

felixdcat
WA, 3519 posts
24 Jan 2012 10:29AM
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sell the board![}:)]

barn
WA, 2960 posts
24 Jan 2012 12:04PM
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qldnacra said...


Yes i know some of you would rather sail with another board brand full of water than sail a dry JP but regardless of what you think i recon it's a good safety measure. I used to leave my vent screws done up all the time because i was worried about forgetting to do them up but since i realised the deal with the mast base they are always undone when not in use.


I sail a JP and the vent was screwed up on the first day and forgotten about. I just checked and yes that's a logical spot. The hollow Evo had one at the nose, this also makes sense because you will see it, and the nose spends the least amount of time under water.

I don't actually trust the vents anyway, if you use them too much it's too easy to break the O-ring/get sand in there..

I have acquired a Kode that must have had a faulty seal because it rains buckets when upside down in the sun.. They seem more trouble than they are worth.

So my new boards have no vent screw at all. They have a healthy coat of white paint that barely gets warm in the blazing NSW sun..

If I catch a plane I'll just have to drill a hole and fill it with Araldite on touchdown.

I did consider these Gore vents, but after sailing a Carbon Art that gained 3 kilos over a few weeks with no holes I don't trust them either, plus they are expensive..
http://www.shapers.com.au/categories/Vents-%26-Air-Breathers/Gore%252dTex-Breather-Values/

It's either the price, or reliability that stops Cobra installing these in their boards.. Because it would seem to solve the problem of forgetting to close/open them.

Mickymoo
WA, 163 posts
24 Jan 2012 2:27PM
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What.... EVO's are hollow! Really?

qldnacra
QLD, 455 posts
24 Jan 2012 4:29PM
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barn said...

qldnacra said...


Yes i know some of you would rather sail with another board brand full of water than sail a dry JP but regardless of what you think i recon it's a good safety measure. I used to leave my vent screws done up all the time because i was worried about forgetting to do them up but since i realised the deal with the mast base they are always undone when not in use.


I sail a JP and the vent was screwed up on the first day and forgotten about. I just checked and yes that's a logical spot. The hollow Evo had one at the nose, this also makes sense because you will see it, and the nose spends the least amount of time under water.

I don't actually trust the vents anyway, if you use them too much it's too easy to break the O-ring/get sand in there..

I have acquired a Kode that must have had a faulty seal because it rains buckets when upside down in the sun.. They seem more trouble than they are worth.

So my new boards have no vent screw at all. They have a healthy coat of white paint that barely gets warm in the blazing NSW sun..

If I catch a plane I'll just have to drill a hole and fill it with Araldite on touchdown.

I did consider these Gore vents, but after sailing a Carbon Art that gained 3 kilos over a few weeks with no holes I don't trust them either, plus they are expensive..
http://www.shapers.com.au/categories/Vents-%26-Air-Breathers/Gore%252dTex-Breather-Values/

It's either the price, or reliability that stops Cobra installing these in their boards.. Because it would seem to solve the problem of forgetting to close/open them.




I agree that the o-ring can break which would mean water in the board as well so i check mine every 2 or 3 sessions and i carry spare o-rings with me and as soon as it starts to look a bit scuffed or damaged i replace it. I also put a little bit of lanolin on the o-ring and thread and this makes it all work alot smoother and the o-rings haven't scuffed or looked daggy since.
I do find that 99% of the time the boards probably don't get hot enough to be a problem anyway. I have checked and even when they are left in my 4wd in the sun they are only just warm to touch. The only time mine get hot is when i leave them out to dry in the sun so the foot straps etc don't get musty smelling and then the vent is open anyway

barn
WA, 2960 posts
24 Jan 2012 2:47PM
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Dungbeetle said...

What.... EVO's are hollow! Really?


Only a few, maybe in 2007? Not sure if they were production, but the fact that they put the bung in the nose meant they were prepared for the water..

You always hear people say hollow boards 'take on water'. I'm not sure if they take on any more water than regular boards. It's just that you notice it sloshing around on the inside, whereas foam boards absorb it..

Maybe they should put a bung front and back, and JP-austria could sell JP-vac pumps that just plug in, all profesional like..

THE RIGHT STUFF FOR RADICAL SUCTION.

----


Another argument for not taking the bung out is that when the board heats up there is less air inside, then when you tighten the bung and take it sailing, the board cools down..

This creates a partial vacuum inside the board so that when you ding it, it sucks the outside in. Exactly what you don't want..

DrJ
ACT, 481 posts
24 Jan 2012 6:42PM
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I wondering how the moles managed to squeeze thro the vent plug?

Either very small moles or a very big vent plug!

DunkO
NSW, 1143 posts
24 Jan 2012 6:43PM
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this afternoon i resumed vacuming the board. replaced the filthy oil from yesterday. due to the high humidity i devised a plan to very cautiously let dry nitrogen through the hole i had drilled. dry nitrogen is great at absorbing moisture. i had the nitro set very low through a regulator.
i had the system up and running and it was working perfectly, heaps of vapour coming out of the pump.

see my set up below



well i totally f#c!ed it up.

went to the loo, then took a phone call and on my return some how the nitogen pressure had gone up. basically it prssurised the board and blew it to pieces.
totally gutted...

i can't get how the thin bits of blue tack didn't give way first.

pretty stupid really.

sorry to hoops and jas at nude for destroying a piece of art work that really ripped in the waves. i would get another in a heartbeat but time and funds are not on my side.

two very tough lessons learnt.


Gestalt
QLD, 14393 posts
24 Jan 2012 5:49PM
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sorry to hear that dunko,

judging by the look on your dogs face i think he may have tweaked your mix while you were on the phone.



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"sailing with the plug out !!" started by DunkO